Tip 1
Fabricating with SIBU Design sheets is a very easy
process if the surface for adhesion is right and
the correct methods are used for cutting and bonding.
The following information represents the three
most important steps required for perfect result:
1. The right surface
In order for self-adhesive SIBU Design sheets
to stick properly, the surface for application
must be non-absorbent and demonstrate surface
tension of at least 38 dyn. The tension can
be checked precisely using special test pen.
In addition, the surface must be free of wax
and silicon as these have a separating effect
on the adhesive. Prior to bonding, the non-absorbent
surface should always be cleaned with alcohol
(ethanol or IPA). This removes any dust, grease
or oil and raises the surface tension by 4-5
dyn. If patterned sheets are used a special
considerations must be taken, the heat sources
(heaters, spotlights and etc.) producing over
122° F should be avoided. Certain material
possessing limited moisture resistance characteristics
should not be used in bathroom or areas with
high humidity levels.
2. Correct preparation, cutting and working
If SIBU Design sheets delivered in a rolled condition,
they should be unpacked approximately 24 hours
prior to bonding and fabrication, laid out flat
at room temperature and if necessary, weighed
down. Warning! SIBU punch-line 3D sheets should
not be rolled. The protective film should only
be removed from the sheets after the preparation
and installation process have been completed.
Cutting, drilling, punching and sawing of the
design sheets must always be completed from the
upper or patterned side. Detailed information
concerning the appropriate tools is available
from the SIBU Design representative. Please note!
In cases of doubt, please request the technical
information sheets from your local dealer before
ordering products.
3. Appropriate fabrication technique
The ideal processing temperature is +59° F
- +86° F. The better the conditions during
the bonding process, the better the adhesion.
The effects of dust during bonding must be avoided!
Important! When subjected to an increase in temperature
of 50° F, products made of thermoplastic
material, such as SIBU sheets, expand by around
0.03” per each 39”. Therefore, it
is essential that an expansion gap of 0.02”—0.08” be
left between the individual sheets and the edging
profiles. In the case of high ambient temperatures
or marked temperature fluctuations, the expansion
gap should be enlarged, or the dimensions of
the sheet should be reduced. Press down as hard
as possible onto the ground using a rubber roller.
The adhesive surface should not be touched during
the removal of the protective film and the working
process, as dirt has a very negative effect on
the quality of an adhesion. If possible, the
bonded sheets must be placed under stack pressure
for 1-2 hours. SIBUKLE D22 HV adhesive is suitable
for the bonding of non-adhesive sheets onto absorbent
surfaces. Should other adhesives be used, care
must be taken that these are solvent-free. These
practical tips are the result of the latest know-how
from our application technology department and
replace all previous guidelines.
If you have any technical questions please do
not hesitate to ask.
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